Quality Management System
ISO 9001:2015
Quality management system implementation and controls were assessed against the applicable ISO 9001 requirements.
Quality & Compliance
An independent supplier audit assessed Madhu Engineering's quality management, manufacturing capability, HSE practices, traceability, training and compliance controls.
Inspection Report
FLOWSERVE
Audit Reference
QMS-Audit-001
Audit Days
03 Days
Manufacturer
Madhu Engineering
Result
Satisfactory
Audit Result
Satisfactory
With observations
Non-Conformities
00
Raised during audit
Observations
06
Areas for improvement
Recommendation
Continued consideration
As a potential supplier
Audit Scope
The supplier audit evaluated the systems and processes that support Madhu Engineering's machining operations and customer requirements.
Evaluation
The audit evaluation recorded compliance across the primary quality and supplier-management areas, with HSE identified as partially compliant.
ISO 9001:2015
Quality management system implementation and controls were assessed against the applicable ISO 9001 requirements.
Flowserve Supplier Checklist
Health, safety and environmental practices were reviewed as part of the supplier audit scope.
Flowserve Checklist
Ethics and compliance requirements were included within the audit evaluation and found compliant.
Areas for Improvement
The audit identified six minor observations. These were classified as opportunities for improvement rather than major non-conformities.
Observations
Minor / improvement areas
Requirement
ISO 9001:2015 Clause 7.5.2 — identification and description of documented information.
Finding
A document review identified inaccuracies in Management Review meeting minutes and measurable-objective document year references.
Requirement
Quality System Manual ME/DI/11 — distribution list requirements for controlled documents.
Finding
During the review of procedures and work instructions, a distribution list was not available on the sampled documents.
Requirement
Quality System Manual ME/DI/11 — maintenance of the master document list and current revision status.
Finding
The master list had not been updated to reflect the latest revision of the Risk and Opportunities procedure.
Requirement
Quality System Manual ME/DI/11 — identification of master copies.
Finding
The required “MASTER” stamp was not found on sampled master documents, although the approving authority signature was present.
Requirement
ISO 9001:2015 Clause 7.2 — competence, training and evaluation of personnel.
Finding
The Skill Matrix had not been updated to reflect CNC setting / operation / inspection training completed by a CNC operator.
Requirement
ISO 9001:2015 Clause 7.5.3.1a — documented information availability and suitability.
Finding
An action concerning periodic supplier overall rating was identified without corresponding documented procedures or work instructions.
Evidence Reviewed
The audit report records review of quality, training, calibration, process-control and inspection documentation.
Calibration Records
Training Records
QMS Procedures
Management Review Meeting
Process Control Records
Inspection Records
Internal Audit Reports
ISO 9001:2015
The audit report records that Madhu Engineering operates a Quality Management System based on ISO 9001:2015 and that the certificate remains valid until 15 March 2027.
Certificate Valid Until
15 MAR 2027
Audit Conclusion
The audit concluded that Madhu Engineering has adequate facilities, documented procedures, trained personnel and effective controls to meet applicable customer and audit requirements.